Industrial intelligence foundation
Use unified data foundation, technology foundation and AI models to carry supply chain, manufacturing, quality and equipment data.
Industry 4.0 Solution
LinkedData Smart Factory Platform
Connect industrial data, manufacturing operations and intelligent execution in one system
Based on an industrial intelligence foundation, the platform connects manufacturing operations, scheduling, digital lean production and intelligent operations brain for zero defects, zero waste and zero lead-time loss.
Industrial intelligence foundation
Manufacturing operations
Scheduling system
Intelligent operations brain
Smart Factory Platform
Five layers covering core factory operations
Industry 4.0 is carried by a complete platform: the foundation unifies data, the business platform carries operations, scheduling connects the field, lean production drives improvement, and the operations brain supports decision-making.
Super manufacturing operations platform
Cover manufacturing, quality, warehouse, equipment and internal supply chain operations from order to delivery.
Scheduling system
Connect equipment, materials and workforce dispatch into one operating map so field status and task execution stay synchronized.
Digital lean production system
Connect value streams, bottleneck equipment, shop-floor management and standard work to business improvement.
Intelligent operations brain
Use analytics, digital twin and industrial agents to support decisions, prediction, prevention and manufacturing improvement.
Manufacturing Operations
Super manufacturing operations platform
Manufacturing, quality, warehouse, equipment and scheduling should not be isolated tools. They need one operating system and one data context.
QMS4.0
Connect quality planning, quality control and quality management with a consistent quality data model.
MES Pro
Support stable production across shift startup, operation cycles, abnormal handling and shift handover.
APS
Support fast response from customer order to finished-goods delivery through multi-objective, multi-constraint optimization.
Digital TPM
Connect equipment status, maintenance tasks and manufacturing operations for loss improvement.
WMS
Keep materials, inventory, pallet information and production demand consistent in the same operations system.
Digital Lean Production
Digital LPS connects field loss, management action and business metrics
Digital lean production is not a dashboard. It turns value stream status, bottleneck equipment and shop-floor management into a continuous improvement chain.
Realtime VSM
Display value stream status in real time and identify waiting, inventory and process losses.
Digital SMC
Focus on bottleneck equipment and key losses, and bring equipment improvement into a data loop.
Digital SFM
Move shop-floor management into the digital field to support tier meetings and issue escalation.
Smart Standardization
Connect standard work, field execution and continuous improvement.
Field Scheduling
Scheduling makes factory operation continuously visible
IoT, AMR material dispatch and block-based production extend scheduling from equipment to materials and people.
IoT platform
Connect automated lines, CNC equipment and welding equipment for data acquisition, protocol management, status monitoring and traceability.
Material scheduling
Integrate RCS dispatch, inventory management, electronic travelers, pallet information and material status.
Block-based production
Move from people looking for tasks to tasks finding people through skill, attendance and task constraints.
Operational Goals
Zero defects, zero waste, zero lead-time loss
Platform construction ultimately returns to quality, cost and delivery outcomes.
Zero Defect
Build an end-to-end quality chain from planning to customer satisfaction.
Zero Waste
Continuously identify and eliminate manufacturing operation losses.
Zero Lead-time Loss
Improve response from order to delivery through coordinated plans, materials, people and equipment.
OT + IT
Software and hardware integration
Equipment, AMRs, robots, software systems and AI capabilities need to operate in one Industry 4.0 architecture. Field data enters the platform; platform judgment returns to field execution.
Continuous field data acquisition
Collect equipment, logistics and workforce status continuously.
Operational intelligence
Bring operations data into analytics, prediction and industrial agent applications.
Execution feedback
Return tasks, strategies and results to field execution systems.
Maturity
From connectivity to autonomy
Industry 4.0 maturity is a gradual path from data availability to information, knowledge, predictability and autonomous response.
L1 Connectivity
Data becomes available and the prerequisites for Industry 4.0 are established.
L2 Information
The organization can see what happened through unified operational information.
L3 Knowledge
The system helps understand why it happened and accumulates industrial knowledge.
L4 Predictability
The factory can judge what will happen and support prediction and prevention.
L5 Autonomy
The system can react autonomously and move toward self-optimization and AI.
Lighthouse Factory Path
From diagnosis and planning to implementation
Smart factory planning starts by identifying maturity and business problems, then connects processes, organization, data and systems to execution.
Maturity diagnosis
Clarify the current lean and digital status and define the starting point.
Business architecture planning
Design business boundaries, processes and end-to-end functional architecture.
Organization planning
Plan responsibilities, roles and digital capabilities for new processes and systems.
IT and data requirements
Translate business architecture into system, data and integration requirements.
Implementation and operation
Complete system implementation, training, certification and continuous improvement.
LinkedData Smart Factory Platform
LinkedData Industry 4.0 connects industrial data foundation, manufacturing operations, scheduling, digital lean production and intelligent operations brain.